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冷再生机也就是我们常说的铣刨机,它主要的结构有发动机、车架、铣削转子、铣削深度调节装置、液压元件、集料输送装置、转向系及制动系,每个结构都有自己的工作原理,其中铣削转子是直接路面接触,通过其高速旋转的铣刀进行工作而达到铣削的目的。冷再生机的操作方法有作业前了解施工现场的路面及交通情况,技术要求等,作业中应先分离离合器,在冷再生机挂档后再结合离合器等。具体的快和我一起到文中来看看吧!
Cold recycling machine, also known as milling machine, mainly consists of engine, frame, milling rotor, milling depth adjustment device, hydraulic components, aggregate conveying device, steering system and braking system. Each structure has its own working principle, among which the milling rotor directly contacts the road surface and works through its high-speed rotating milling cutter to achieve the purpose of milling. The operation method of the cold regeneration machine includes understanding the road and traffic conditions, technical requirements, etc. of the construction site before operation. During operation, the clutch should be disengaged first, and then the clutch should be engaged after the cold regeneration machine is put into gear. Come and take a closer look with me in the article!
一、冷再生机主要结构及工作原理
1、 Main structure and working principle of cold regeneration machine
一般冷再生机由发动机、车架、铣削转子、铣削深度调节装置、液压元件、集料输送装置、转向系及制动系等组成。
A general cold recycling machine consists of an engine, frame, milling rotor, milling depth adjustment device, hydraulic components, aggregate conveying device, steering system, and braking system.
1、铣削转子是冷再生机的主要工作部件,它由铣削转子轴、刀座和刀头等组成,直接与路面接触,通过其高速旋转的铣刀进行工作而达到铣削的目的。冷再生机上设有自动调平装置,以铣削转子侧盖作为铣削基准面,控制两个定位液压缸,使所给定的铣削深度保持恒定。
1. The milling rotor is the main working component of the cold recycling machine, which consists of a milling rotor shaft, a tool holder, and a tool head. It directly contacts the road surface and works through its high-speed rotating milling cutter to achieve the purpose of milling. The cold recycling machine is equipped with an automatic leveling device, which uses the milling rotor side cover as the milling reference surface to control two positioning hydraulic cylinders to maintain a constant milling depth.
2、其液压系统用来驱动铣削转子旋转、整机行走、辅助装置工作等,一般为多泵相互独立的闭式液压系统,工作时互不干扰且可靠性较高。
2. Its hydraulic system is used to drive the rotation of milling rotors, the walking of the whole machine, and the operation of auxiliary devices. It is generally a closed hydraulic system with multiple independent pumps, which does not interfere with each other during operation and has high reliability.
3、有的冷再生机根据需要安装倾斜调整器,用来控制转子的倾斜度;一般大型冷再生机都有由传送带和集料器组成的集料输送装置,它可将铣削出的散料集中并传送至随机行走的运载汽车上,输送臂的高度可以调节并可左右摆动,以调整卸料位置。
3. Some cold regeneration machines are equipped with tilt adjusters as needed to control the tilt of the rotor; Generally, large-scale cold recycling machines have an aggregate conveying device consisting of a conveyor belt and a collector. It can concentrate the milled bulk materials and transport them to randomly walking transport vehicles. The height of the conveying arm can be adjusted and can swing left and right to adjust the discharge position.
4、冷再生机规格、型号不同时,其结构、布置也略有区别,但基本工作原理相同或相似。冷再生机动力传动的路线:发动机→液压泵→液压马达、液压缸→工作装置。
4. When the specifications and models of cold regeneration machines are different, their structures and layouts may also differ slightly, but their basic working principles are the same or similar. The route of cold regenerative power transmission: engine → hydraulic pump → hydraulic motor, hydraulic cylinder → working device.
二、冷再生机怎么操作
2、 How to operate the cold regeneration machine
1、作业前的技术准备
1. Technical preparation before homework
(1)了解施工现场的路面及交通情况,技术要求等。
(1) Understand the road surface and traffic conditions, technical requirements, etc. at the construction site.
(2)检查转向系和制动系是否灵活、可靠。
(2) Check if the steering and braking systems are flexible and reliable.
(3)检查液压系统有无渗漏,液压油是否充足。
(3) Check for leaks in the hydraulic system and ensure sufficient hydraulic oil.
(4)检查铣刨鼓刀头是否齐全、完好、安装牢固,铣刨鼓安全罩应装置良好、完整有效。
(4) Check if the milling drum cutter head is complete, intact, and securely installed, and if the milling drum safety cover is properly installed, complete, and effective.
(5)做好准备工作,起动发起机。随后让发动机怠速暖车运转,此时应检查各仪表的显示值及发动机运转情况。待发动机冷却水温度达到60℃时冷再生机便可起步,驶入作业现场。
(5) Prepare well and start the engine. Then let the engine idle and warm up, and check the display values of various instruments and the operation of the engine at this time. When the engine cooling water temperature reaches 60 ℃, the cold regeneration machine can start and drive into the work site.
2、作业中的技术要求
2. Technical requirements in homework
(1)铣刨作业时应先分离离合器,在冷再生机挂档后再结合离合器。
(1) When milling and planing, the clutch should be disengaged first, and then engaged after the cold regeneration machine is in gear.
(2)在一档行车速度或停车时,缓慢下降铣刨鼓至铣刨深度。
(2) Slowly lower the milling drum to the milling depth when driving at a certain speed or parking.
(3)一次性铣刨沥青混凝土路面的最大切削深度,不得超过该机的规定数值。
(3) The maximum cutting depth for one-time milling of asphalt concrete pavement shall not exceed the specified value of the machine.
(4)铣刨硬路面时严禁使用高速作业,以免损坏刀头。
(4) It is strictly prohibited to use high-speed operations when milling hard road surfaces to avoid damaging the cutting edge.
(5)铣刨作业中严禁换档。换档时主油泵操纵臂应置于“中位”。
(5) Shifting gears is strictly prohibited during milling operations. When shifting gears, the main oil pump control arm should be placed in the "center position".
(6)铣刨作业中应随时注意观察各指示灯及仪表的工作情况,操作人员不得离开驾驶位置,否则必须提起铣刨鼓。
(6) During milling operations, attention should be paid to observing the working conditions of various indicator lights and instruments at all times. Operators must not leave the driving position, otherwise the milling drum must be lifted.
3、作业后的技术工作
3. Technical work after homework
(1)作业后冷再生机应停放在平坦、安全的地方。停放时提起铣刨鼓,脱开铣刨档,发动机怠速运转5MIN后熄火,并对冷再生机实施驻车制动。
(1) The cold regeneration machine after homework should be parked in a flat and safe place. When parking, lift the milling drum, disengage the milling gear, idle the engine for 5 minutes, then turn off the engine, and apply the parking brake to the cold regeneration engine.
(2)打开铣刨鼓安全罩,进行彻底清理。检查铣刀,如有损坏应予以更换。
(2) Open the safety cover of the milling drum and thoroughly clean it. Check the milling cutter and replace it if it is damaged.
(3)按照保修规程或使用说明书的技术要求对发动机及冷再生机进行日常例行保养作业例,介绍其操作规程。
(3) According to the technical requirements of the warranty regulations or user manual, perform routine maintenance on the engine and cold regeneration machine, and introduce their operating procedures.
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