行业资讯
冷再生机租赁:配合水泥精准撒布,让老路重获“新生”
Cold recycling machine rental: With precise cement spreading, the old road can regain its "new life"
在公路养护与改造工程中,水泥混凝土路面的破损、老化是常见难题,传统修复方式往往需要大规模拆除、清运旧路面,不仅耗时耗力,还造成资源浪费。而冷再生机凭借“水泥精准撒布+高效再生拌和”的核心技术,为老路改造提供了高效环保的解决方案,通过科学处理让破损老路重新焕发强劲“生命力”。
In highway maintenance and renovation projects, damage and aging of cement concrete pavement are common problems. Traditional repair methods often require large-scale demolition and removal of old pavement, which is not only time-consuming and labor-intensive, but also causes resource waste. The cold recycling machine, with its core technology of "precise spreading of cement+efficient recycling mixing", provides an efficient and environmentally friendly solution for the renovation of old roads, and through scientific treatment, revitalizes damaged old roads with strong "vitality".
冷再生机的核心应用场景聚焦于公路水泥混凝土路面的全厚式移动破碎就地冷再生,其关键在于“水泥精准撒布”与“均匀再生拌和”的完美配合。对于破损的水泥混凝土路面,无需整体拆除,冷再生技术可直接利用原有旧路面材料,通过水泥撒布车向路面均匀撒布水泥,再由再生机完成破碎、拌和、成型全过程,让旧路材料摇身一变成为高强度的路面基层。这种就地处理模式,既避免了旧料清运的繁琐工序,又最大化利用了现有资源,从根源上降低了工程成本与环境负担,真正实现“变废为宝”。
The core application scenario of the cold recycling machine focuses on the full thickness mobile crushing on-site cold recycling of highway cement concrete pavement, and its key lies in the perfect combination of "precise cement spreading" and "uniform recycling mixing". For damaged cement concrete pavement, there is no need to demolish it as a whole. Cold recycling technology can directly utilize the original old pavement materials, evenly distribute cement to the pavement through a cement spreader, and then use a recycling machine to complete the entire process of crushing, mixing, and forming, transforming the old pavement materials into high-strength pavement base. This on-site processing mode not only avoids the tedious process of clearing old materials, but also maximizes the utilization of existing resources, reducing engineering costs and environmental burdens from the root, truly achieving the goal of "turning waste into treasure".
水泥精准撒布是冷再生机让老路“新生”的核心前提,直接决定再生路面的强度与稳定性。冷再生工程中使用的水泥撒布车搭载了先进的电脑控制系统,能够精准把控工料剂的撒布量,即便撒布车行驶速度发生变化,也能通过实时调节确保每平方米路面的水泥用量符合设计标准。这种精准控制避免了传统人工撒布中出现的“多撒结块、少撒强度不足”的问题,让水泥均匀覆盖旧路面,为后续拌和环节打下坚实基础。水泥作为关键添加剂,能与旧路面破碎后的骨料充分反应,提升再生混合料的粘结力与抗压强度,让改造后的路面基层具备媲美新路的承载能力。
The precise spreading of cement is the core prerequisite for the cold recycling machine to give new life to old roads, directly determining the strength and stability of the recycled pavement. The cement spreading vehicle used in the cold recycling project is equipped with an advanced computer control system, which can accurately control the spreading amount of the material. Even if the speed of the spreading vehicle changes, it can ensure that the cement dosage per square meter of road surface meets the design standards through real-time adjustment. This precise control avoids the problem of "excessive clumping and insufficient strength" that occurs in traditional manual spreading, allowing cement to evenly cover the old road surface and lay a solid foundation for subsequent mixing processes. Cement, as a key additive, can fully react with the crushed aggregates of old road surfaces, enhancing the bonding and compressive strength of recycled mixtures, and making the renovated pavement base have a bearing capacity comparable to that of new roads.
再生机的强劲拌和能力,则是保障再生混合料质量的关键环节。冷再生机配备了高效强劲的拌和转子,当水泥撒布完成后,再生机可深入路面进行全厚式破碎,同时将水泥与旧路面骨料、适量水分充分拌和。拌和转子的特殊设计确保了混合料搅拌均匀,无结块、无离析现象,让水泥能与每一粒骨料充分接触反应,最大化发挥其胶结作用。经过均匀拌和的再生混合料,可直接在施工现场摊铺、压实,形成致密、稳定的路面基层,不仅简化了施工流程,还能快速恢复路面通行能力,大幅缩短工期。
The strong mixing capacity of the recycling machine is a key factor in ensuring the quality of the recycled mixture. The cold recycling machine is equipped with an efficient and powerful mixing rotor. After the cement is spread, the recycling machine can penetrate deep into the road surface for full thickness crushing, while fully mixing the cement with the old road surface aggregate and appropriate moisture. The special design of the mixing rotor ensures that the mixture is stirred evenly, without clumping or segregation, allowing the cement to fully contact and react with each aggregate particle, maximizing its bonding effect. After uniform mixing, the recycled mixture can be directly spread and compacted on the construction site to form a dense and stable pavement base. This not only simplifies the construction process, but also quickly restores the road's traffic capacity, greatly shortening the construction period.
道路施工实用建议
Practical suggestions for road construction
采用冷再生机进行老路改造时,施工前需对旧路面破损情况进行详细勘察,根据路面强度需求精准设定水泥撒布量,通过电脑控制系统提前校准设备参数,确保撒布精准度;施工过程中需保障水泥撒布车与再生机的协同作业,控制行进速度一致,避免出现撒布与拌和脱节的情况;拌和环节需关注转子工作状态,确保破碎深度达标、拌和均匀,若发现混合料出现离析或结块,及时调整设备参数;压实阶段需选用适配的压路机,分阶段完成压实作业,保障再生基层的密实度与平整度,为后续路面面层施工提供良好基础。
When using a cold recycling machine for old road renovation, a detailed survey of the damage to the old road surface needs to be conducted before construction. The cement spreading amount should be accurately set according to the strength requirements of the road surface, and the equipment parameters should be calibrated in advance through a computer control system to ensure the accuracy of spreading; During the construction process, it is necessary to ensure the coordinated operation of the cement spreading vehicle and the recycling machine, control the travel speed to be consistent, and avoid the situation of disconnection between spreading and mixing; During the mixing process, attention should be paid to the working status of the rotor to ensure that the crushing depth meets the standard and the mixing is uniform. If segregation or clumping of the mixture is found, the equipment parameters should be adjusted in a timely manner; Suitable rollers should be selected during the compaction stage to complete the compaction operation in stages, ensuring the compactness and smoothness of the recycled base layer, and providing a good foundation for the subsequent construction of the road surface layer.
冷再生机通过水泥精准撒布与强劲拌和的核心技术,让破损老路摆脱“拆除重建”的传统模式,以环保、高效、经济的方式重获新生。其不仅解决了旧路改造中的资源浪费、工期冗长等痛点,更能打造出高强度、耐用性强的路面基层,为公路工程的可持续发展注入新动力。若需了解具体工程中的设备选型与施工细节,可咨询专业技术团队获取定制化方案。
The cold recycling machine uses the core technology of precise spreading and strong mixing of cement to break away from the traditional mode of "demolition and reconstruction" of damaged old roads, and regain a new life in an environmentally friendly, efficient, and economical way. It not only solves the pain points of resource waste and long construction period in the renovation of old roads, but also creates a high-strength and durable pavement base, injecting new impetus into the sustainable development of highway engineering. If you need to know the equipment selection and construction details in specific projects, you can consult a professional technical team for customized solutions.
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